What is the Difference Between Die Cast and Die Struck Challenge Coins?
When many First Responder Departments are starting their challenge coin design and creation journey, our Team at RespondersPro CANADA are often asked about the different fabrication processes of Die Cast and Die Struck Challenge Coins.
While approximately 95% of Challenge Coins are fabricated with the Die Cast fabrication process, it is important to discuss the differences in the manufacturing as well as benefits of both. Understanding the distinctions between these two processes are a perfect starting point to make informed choices.
Die Cast Challenge Coins
Die casting involves creating a mold into which molten metal (zinc alloy) is poured. This process is a bit more flexible in terms of design because it allows for the addition of intricate 3D shapes and more complex details.
Once the metal cools and hardens, the challenge coin is removed from the mold and cleaned up. Die cast custom coins can offer more creative freedom for unique shapes and cutouts, suitable for imaginative or highly detailed designs.
Die Struck Challenge Coins
In contrast, the die struck method involves stamping a design onto a metal blank, much like how traditional challenge coins are made. This process begins by engraving a design onto a hardened steel die.
A blank metal disc, usually brass, copper, or bronze, is placed between two dies, and immense pressure is applied to transfer the design onto the challenge coin. The result is a challenge coin with sharp, crisp lines and a classic, distinguished look. The texture typically feels more substantial. Die struck coins are perfect for designs requiring high levels of detail and precision.
Key Differences Between Die Cast and Die Struck Challenge Coins
Method and Material: Die struck challenge coins use stamping techniques on metal blanks, whereas die cast challenge coins use molten metal poured into molds.
Design Detailing: Die struck coins are ideal for sharp, precise details, while die cast coins excel in complex and even three-dimensional designs.
Cost Benefits: When it comes to the cost benefits, die cast challenge coins are generally more cost-effective for large volume orders. The use of zinc alloy and the casting process itself allows for the production of coins with detailed and intricate designs without significantly increasing the cost.
This is particularly advantageous for organizations looking to create unique coins on a budget, especially when the design includes 3D elements or special cutouts. On the other hand, die struck challenge coins, while often delivering a high-quality, elegant finish, may have a higher per-unit cost due to the labor-intensive engraving and stamping process involved. They are best suited for limited edition runs or for those prioritizing tradition over intricate design elements.
RespondersPro Canada Manufactures Both Die Cast and Die Struck Coins
We pride ourselves on being challenge coin experts in both die cast and die struck coin manufacturing. Our production team uses state-of-the-art technology and time-honoured techniques that deliver high-quality challenge coins tailored to your specific needs whether die cast or die struck.
Our team at RespondersPro.ca works closely with you, from the initial design phase to the final challenge coin, ensuring your vision comes to life with precision and care. Whether commemorating a special event, honouring exceptional service, or building team cohesion, our challenge coins are crafted to leave a lasting impression.
When choosing between a die struck and a die cast challenge coin, decide what aspects are most important to your design—whether it’s the high precision of die struck coins or the intricate and unique possibilities offered by die casting.
Either way, you’ll end up with a beautifully crafted challenge coin rich with significant meaning.
RespondersPro CANADA
Challenge Coins Made Easy
At RespondersPro CANADA, we specialize in custom coins, patches, lapel pins, medals, and belt buckles. As RespondersPro CANADA, we proudly support first responders in law enforcement, police and security agencies, EMS, and fire-rescue, along with city departments, schools, and corporations.
Custom challenge coins are the perfect way to commemorate milestones, celebrate events, and recognize the achievements of law enforcement and first responders. Whether you need police challenge coins, firefighter challenge coins, or EMS challenge coins, we've got you covered.
Explore our high-quality custom challenge coins to honour the dedication and hard work of your team. Visit RespondersPro.ca today to create your own unique custom challenge coins and show your support for first responders.
Explore our range of custom-made products designed to honour and celebrate those who serve.
Sheriff and Peace Officers
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RespondersPro CANADA specializes in creating custom challenge coins that truly reflect your department's core values and personality. For a free quote, contact our team today.
We're excited to share more about our custom challenge coins and how we can help you design the perfect coin for your needs. Share your ideas with us, and our experienced design team will bring them to life! Whether you have sketches, artwork, or emblems, we can transform them into unique and stunning challenge coins.
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